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Industry: Renewable Energy / Wind Power Equipment Manufacturing
Application: Large wind turbine hub production‑line assembly
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Project Challenge Custom dual‑station platform resolves key assembly bottlenecks for 4MW‑10MW offshore wind hub mass‑production |
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Custom R&D Solution The whole system contains two cooperating work stations, working together with AGV & trestle cart logistics. |
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Dual‑station |
Intelligent |
Mass‑production of 4MW‑10MW offshore wind hubs exposed drawbacks of traditional assembly workflows. Unbalanced tact time, frequent crane conflicts, insufficient high‑altitude safety protection, poor AGV‑platform coordination and lack of safety interlocks restricted production capacity. Custom dual‑station assembly platform was developed to solve these manufacturing pain points.
● Station 1: For heavy‑component hoisting & installation, spring‑buffered telescopic joints for gap‑free docking.
● Station 2: Double‑layer layout for fine assembly such as bolt embedding and cable wiring. Differentiated load capacity for heavy‑duty operation.
● PLC multi‑sensor safety interlock system enforces strict operation sequence to avoid mis‑operation.
● Integrated gas source & 220V power interfaces, reserved space for future 10MW+ models.
✅ +35% Assembly Efficiency:Balanced dual‑station tact time reduces crane waiting and shortens unit production cycle.
✅ Eliminate Core Safety Risks:Personnel & trolley detection, sequential interlock and full fall‑protection barriers.
✅ Smooth Automated Logistics:Perfect coordination of AGV, trestle cart and motorised opening‑closing platform.
✅ Future‑proof Expandable Design:Covers 4MW‑10MW, ready for next‑generation larger wind turbine production.
It provides replicable standard solution for global on‑shore & offshore wind OEM production‑line upgrading.